Structure and Advantages of U-Tube Heat Exchangers

Structure and Advantages of U-Tube Heat Exchangers

The U-tube heat exchanger is a heat transfer device that works by bending each tube into a U-shape and fixing both ends to the same tube sheet. The design concept of this device utilizes the free expansion and contraction of the tubes to address the issue of thermal expansion, thereby enhancing the stability and reliability of the heat exchanger. It performs excellently in high-temperature, high-pressure environments and offers good thermal compensation properties. Its simple structure makes it...

Hydraulic Test Operation Guide for Pressure Vessels

Hydraulic Test Operation Guide for Pressure Vessels

Hydraulic testing is a critical part of pressure vessel safety inspection. It primarily uses liquid as the medium to assess the structural strength and sealing performance of the vessel. This test plays an essential role in checking the pressure-bearing capacity, leak-tightness, and durability of the pressure vessel, ensuring that it operates safely during actual use. This guide will cover the selection of test media, temperature control, test preparation, operating procedures, post-test treatment,...

Materials Substitution in Pressure Vessel Design

Materials Substitution in Pressure Vessel Design

In the design and manufacturing of pressure vessels, the choice of metal materials plays a crucial role in the performance and safety of the vessel. The selected materials must not only have good mechanical properties, corrosion resistance, and high-temperature tolerance but also meet the requirements for processing and the working environment. Although the properties of materials are theoretically fixed, the performance demands of pressure vessel materials can vary depending on the specific use...

Analysis of Residual Stress in Pressure Vessel Surface Layer

Analysis of Residual Stress in Pressure Vessel Surface Layer

Pressure vessels are critical components designed to withstand high temperatures, pressures, and complex loads. The residual stress characteristics of their surface layers are crucial for ensuring operational safety, durability, and performance. Proper analysis and control of residual stress can significantly enhance the lifespan and reliability of pressure vessels. This article systematically explores the characteristics, impact, and optimization methods of residual stress in pressure vessel surface...

Applications and Advantages of Composite Pressure Vessels

Applications and Advantages of Composite Pressure Vessels

Pressure vessels have become essential storage and pressure-bearing equipment in many fields. However, traditional steel pressure vessels face limitations in pressure capacity, quality control, and safety, which have driven the research and application of composite pressure vessels. Due to their lightweight structure, high strength, and excellent safety features, composite pressure vessels are gradually becoming the ideal solution in modern industries. Especially in high-demand fields such as high-pressure...

Anti-Corrosion Structural Design of Pressure Vessels

Anti-Corrosion Structural Design of Pressure Vessels

Pressure vessels are essential and commonly used equipment in industrial production, widely applied in industries such as petrochemical, power generation, shipbuilding, and metallurgy. Due to the high temperatures, high pressures, or corrosive media they contain, pressure vessels face numerous potential corrosion risks during operation. To ensure the safety, reliability, and long service life of these pressure vessels, corrosion prevention design is crucial. A well-designed anti-corrosion structure...

Corrosion Management & Quality Assurance in Oil Storage Tanks

Corrosion Management & Quality Assurance in Oil Storage Tanks

Oil storage tanks are vital facilities for storing, transporting, and distributing oil products. However, over time, these tanks face several challenges, particularly issues related to water accumulation and corrosion at the bottom of the storage tank. Water often collects at the bottom of storage tanks, and this is more noticeable when storing heavy oils, sulfurous oils, or oils with high acidity. To prevent corrosion that could lead to degraded oil quality, equipment damage, or even safety accidents,...

Mechanical Cleaning Technology for Crude Oil Storage Tanks

Mechanical Cleaning Technology for Crude Oil Storage Tanks

Mechanical cleaning technology for crude oil storage tanks is an efficient, safe, and environmentally friendly cleaning method widely used in oil depots and petroleum storage and transportation systems. This technology involves a specially designed cleaning system that connects cleaning equipment to the storage tank via temporary piping, allowing for the execution of the cleaning process. Compared to traditional manual cleaning methods, mechanical cleaning significantly improves work efficiency,...

Pressure Vessel Leak Tightness Testing

Pressure Vessel Leak Tightness Testing

Leak tightness testing is an important method for evaluating the sealing performance of pressure vessels. By taking advantage of the higher permeability of gases compared to liquids, this test can effectively detect unacceptable leaks in the vessel's weld joints and sealing structures, ensuring the safety and reliability of the pressure vessel during use. Leak tightness testing is typically used to verify whether a pressure vessel can meet specific gas leakage requirements, especially for pressure...