How Is Routine Maintenance Conducted for Heat Exchangers?

How Is Routine Maintenance Conducted for Heat Exchangers?

The heat exchanger's operational cycle must align with the production device's production cycle to ensure normal operation and meet production requirements. Regular inspection, supervision, and daily maintenance and repairs are essential. Ensuring stable pressure is crucial, and overpressure operation is strictly prohibited. Leakages, often occurring during line sweeping start-ups and shutdowns, particularly in the floating head, require careful attention. When repairing, checking the pressure...

Five Inquiries Regarding Finned Tubes, Wet Air Coolers, and Heat Exchangers

Five Inquiries Regarding Finned Tubes, Wet Air Coolers, and Heat Exchangers

How are Finned Tubes Classified in Finned Tube Heat Exchangers? Finned tubes can be categorized into two fundamental types, longitudinal and radial, based on their structural form. Other variations are developments or modifications of these two types. Fin shapes include round, rectangular, and needle-shaped. Additionally, fins can be positioned outside the tube (outer fin tube) or inside the tube (inner fin tube), or a combination of both. Manufacturing processes classify finned tubes into integral...

Eleven Inquiries Regarding Air Coolers, Heat Exchangers, and Condensers

Eleven Inquiries Regarding Air Coolers, Heat Exchangers, and Condensers

1. What are the Basic Types of Air Coolers? The fundamental types of air coolers include Horizontal Air Coolers, Vertical Air Coolers, and Inclined Air Coolers. 2. How to Classify Air Coolers According to the Cooling Method? Air coolers can be categorized based on the cooling method into Dry Air Coolers, Wet Air Coolers, Dry and Wet Combined Air Coolers, and Spray Air Coolers on Both Sides. 3. How to Classify Air Coolers According to the Type of Their Tube Bundle Layout? Air coolers can be classified...

11 Inquiries about Categories of Heat Exchangers and Air Coolers

11 Inquiries about Categories of Heat Exchangers and Air Coolers

1. Definition of Wet Air Cooler A wet air cooler is a type of air cooler where a slight structural modification allows for the spraying of a small amount of water onto the fin surfaces. This addition of water facilitates evaporation, enhancing heat transfer and improving overall heat transfer efficiency. 2. Classification of Heat Exchangers based on Heat Transfer Principle Heat exchangers, according to the principle of heat transfer, can be categorized into three types: mixed, regenerative, and...

How Many Types of Pressure Tests Exist?

How Many Types of Pressure Tests Exist?

The pressure testing of a heat exchanger involves both hydraulic and pneumatic tests. In principle, the primary method for pressure testing is the hydraulic test, commonly referred to as the hydrostatic test when clean water is the testing medium. If other liquids are utilized, they must be non-hazardous, and their temperature should remain below the boiling point. When conducting a hydraulic test with a flammable liquid, the test temperature must be below the liquid's flash point. Additionally,...

Four Inquiries Regarding Heat Exchangers

Four Inquiries Regarding Heat Exchangers

1. How to Compare the Indicators of Heat Exchange Equipment? Different types of heat exchange equipment can be compared based on factors such as high efficiency, compact structure, material savings, low pressure drop, reliable structure, low manufacturing cost, easy installation, maintenance, and long service life. 2. How to Describe the Model of a Heat Exchanger? DN represents the nominal diameter of the heat exchanger, indicating the inner diameter of the rolled cylinder and the outer diameter...

Queries Regarding Heat Transfer in Fluids and Classification of Heat Exchangers

Queries Regarding Heat Transfer in Fluids and Classification of Heat Exchangers

1. If the hot fluid is inside the tube while the cold fluid is outside, how do the two fluid transfer heat through the wall? It includes the following three processes: (1) Heat is transferred to the tube wall by heat fluid convection; (2) Heat from the inner wall surface is transferred to the outer wall by heat conduction; (3) Heat from the outer wall surface is transferred to the cold fluid by convection.   2. What are the requirements for...

Eight Inquiries Regarding Heat Exchangers

Eight Inquiries Regarding Heat Exchangers

1. What does test pressure signify? The test pressure is the pressure applied during the pressure test at the tube pass and shell pass. 2. Define design temperature. Design temperature is the set temperature of the element metal during normal operation of the heat exchanger. It is determined by the design load conditions and pressure. 3. How does a heat exchanger facilitate heating? In a typical wall heat exchanger, heat transfer primarily occurs through conduction and convection. The heat fluid...

Inquiries about Tube & Shell Passes, Working & Design Pressure of Heat Exchanger

Inquiries about Tube & Shell Passes, Working & Design Pressure of Heat Exchanger

1. What constitutes the tube pass and shell pass in a heat exchanger? The tube pass is the section of the heat transfer tube channel that facilitates the flow and connection of the medium. The shell pass is the portion of the channel where the medium flows around the exterior of the heat transfer tube, connecting with one another. 2. How is the count of tube passes and shell passes determined in a heat exchanger? The number of tube passes indicates how many times the medium moves back and forth...