Efficient and Eco-Friendly Storage of Petrochemical Products

Efficient and Eco-Friendly Storage of Petrochemical Products

The petrochemical industry often faces higher pollution levels compared to other sectors, emphasizing the need for innovative strategies to enhance sustainability. Hydrocarbon compounds, particularly volatile liquid hydrocarbons, contribute to pollution during petrochemical product storage. Inadequate sealing can lead to significant volatilization issues, negatively impacting product quality and causing pollution. In response to the growing emphasis on energy conservation and emission reduction,...

Methods for Storing Liquefied Natural Gas

Methods for Storing Liquefied Natural Gas

Liquefied natural gas (LNG) is a burgeoning clean energy source that has gained widespread adoption in China, driving the nation's LNG development. However, challenges in LNG storage have garnered attention, particularly with the escalating demand for natural gas in China. To ensure the secure and steady growth of LNG, it is imperative for relevant stakeholders to conduct a thorough analysis of current storage issues. Understanding the risk factors will enable the formulation of effective prevention...

Utilization of Radiation Refrigeration Coatings in Storage Tanks for Oil and Gas

Utilization of Radiation Refrigeration Coatings in Storage Tanks for Oil and Gas

Oil and gas storage tanks experience continuous heat accumulation at elevated temperatures, leading to a rapid increase in surface and internal temperatures. To address the issue of increased internal pressure due to high temperatures, frequent vent valve openings are necessary, exacerbating product loss and causing air pollution. Exceeding the critical internal pressure may even result in an explosion. Generally, the storage temperature for light boiling point oil in tanks should not exceed 45°C,...

Reliability Analysis for Seismic Performance of Large Storage Tanks

Reliability Analysis for Seismic Performance of Large Storage Tanks

Large storage tanks play a crucial role in various industries such as petroleum, chemicals, and natural gas extraction, serving as vital components for storing strategic energy resources. Ensuring the safety and stability of these tanks is essential for the uninterrupted functioning of the national economy. Unforeseen events like earthquakes pose a risk of leakage in large storage tanks, resulting in immeasurable losses. To enhance the seismic performance of these tanks, researchers in China have...

What Constitutes the Inspection Scope for Heat Exchangers?

What Constitutes the Inspection Scope for Heat Exchangers?

During various stages of the manufacturing process, inspectors assess the work and document the results of inspections for heat exchangers. The inspection scope for heat exchangers includes: 1. Identification and inspection of raw materials 2. Approval of the welding process completed on the test plate 3. Examination of welders' qualifications 4. Welding groove preparation, involving visual inspection of layering and penetration flaw detection 5. Verification of the quality of welding preparation...

Why is Water Pressure Testing Necessary After Overhauling the Heat Exchanger?

Why is Water Pressure Testing Necessary After Overhauling the Heat Exchanger?

The purpose of conducting a pressure test after maintenance is to verify the heat exchanger's ability to safely withstand the design pressure, ensuring compressive strength, tightness, interface or joint quality, welding integrity, and sealing structure tightness. Additionally, the test allows for the observation of residual deformation in the base metal weld of the vessel and pipeline to identify any existing material problems promptly. Here is a brief description of the sequence and requirements...

Establishing the Maintenance Interval for Shell and Tube Heat Exchangers

Establishing the Maintenance Interval for Shell and Tube Heat Exchangers

How to establish the maintenance schedule for shell and tube heat exchangers? In alignment with the "Pressure Vessel Safety Technical Supervision Regulations" and considering the operational conditions of the enterprise, a comprehensive assessment suggests a typical maintenance cycle of 2 to 3 years. What are the maintenance criteria for shell and tube heat exchangers? (1) Extraction of the core, cleaning of the tube bundle, and shell. (2) Execution of welding and expansion procedures...

Identifying the Causes of Internal Leakage in Tubular Heat Exchangers

Identifying the Causes of Internal Leakage in Tubular Heat Exchangers

Causes of Internal Leakage in Tubular Heat Exchangers: 1. Corrosion, perforation, or breakage of heat exchange tubes. 2. Leakage due to corrosion and thinning of the nozzle. 3. Looseness in the expansion joint between heat exchange tubes and tube sheet. 4. Cracks, blowholes, or corrosion perforations at the welding place between tubes and tube sheet. 5. Loose or broken bolts in the small floating head. 6. Damage to the small floating head gasket. 7. Damage to the seal of the small floating head...

Repairing Leaky Heat Exchange Tubes

Repairing Leaky Heat Exchange Tubes

What are the situations leading to heat exchanger leakage? Heat exchanger leakage occurs due to cracks and perforations caused by corrosion, wear, scouring, assembly strain, tube defects, or significant wall thickness deviations. How to repair leaking heat exchange tubes? 1. Tube leakage at the nozzle is generally repairable, but internal tube sheet repair is not feasible. 2. If the number of leaking pipes is limited and blocked pipes suffice for production needs, conical metal plugging heads can...